Equipment Listing

Automation

(1) Fanuc LR Mate & Control w/Robo Cart fully integrated into precision CNC Internal Grinding machine for un-attended operation.

(3) Universal Robots UR5e Automated deburring & finishing cells

(1) Universal Robots UR3e Automated deburring & finishing cell

Grinding Equipment

CNC O.D. Grinders

(2) Studer S33 CNC Cylindrical Grinder
9” Swing x 24” Between Centers, 20” x 3” Wheel Size w/Marposs Match Grinding System, Active/Passive Flagging, Fanuc 21i TB Control, Rotary Dresser, Auto Wheel Balancer.

(1) Studer S21 CNC Cylindrical Grinder
6” Swing x 16” Between Centers, 16” x 2” Wheel Size w/Marposs Match Grinding System, Active/Passive Flagging, Fanuc 21i TB Control, Programmable Dual Wheel Head, Rotary Dresser, Auto Wheel Balancer.

(1) Studer Model S20 CNC Cylindrical Grinder
4” Swing x 16” Between Centers, 14” x 2” Wheel Size w/ Marposs Match Grinding System, Passive Flagging, Fanuc 16GC Control, Rotary Dresser, Auto Wheel Balancer.

(2) Sheffield Model 20 Crush Form Grinders
5” Swing x 21” Between Centers, 16” x 3.5” Wheel Size, CNC servo profile wheel dresser, Sheffield Schuadt Cyberflex CNC position measuring, Auto Wheel Balancer.

(1) Okamoto OGM 1220U III
12.5” Swing x 23.6” Between Centers, 14” x 1.5” Wheel size, 300rpm Spindle Speed, 1770rpm grinding wheel speed, with Fanuc 21GA Control, Auto Dressing, Auto Control Comp 

Honing Machines

(3) Sunnen Honing Machines
Power Stroke & Gaging .060-6.00 Capacity.

(2) Sunnen EC3500 High Production Honing Machines
Fully Automatic w/Sizing .06-6.00 Capacity.

CNC O.D. Grinders

(3) CNC Internal Grinder /Multi-Wheel Universal
4” Precision Chuck, (3) High Frequency Wheel Spindles, High Accuracy Workhead (6 millionths spindle), Glass Scales(10 millionths resolution), Rotary Dresser, 10,000 to 120,000 RPM High Frequency Wheel Spindles.

(1) Okamoto Universal CNC Internal Grinder w/Fanuc 18TC
8” OD x 8” Length w/High Resolution Feedback
10,000 to 60,000 RPM Wheel Speed, Rotary Dresser

(1) Okamoto IGM-15NCIII Internal Grinder
8”ID x 5” Length w/High Resolution Feedback
10,000 to 60,000 RPM High Frequency wheel spindles.

Surface Grinders

(1) Okamoto DNC Model 12-24 DXNC Surface Grinder
12” x 24” Table, 7.5 H.P. 14” x 2” Wheel Size, Auto Wheel Balancer.

(1) Okamoto DNC Model 8-20 DXNC Surface Grinder
8” x 20” Table, 5 H.P. 8” x 1-1/2” Wheel Size.

(1) Okamoto Manual Surface Grinder

6” x 18” Table.

Tool & Cutter Grinders

(1) Cincinnati Monoset Tool Grinder

(1) Cincinnati #2 Tool Grinder

(1) Berger AG Mega-Point Drill Grinder

Turning Equipment

CNC Turning Centers

(2) Mori-Seiki ZT1500Y Multi-axis CNC Lathes w/Y-axis live tooling
6 & 8″Chucks/Collet Chucks, 8″ Max Turn Dia., 12″ Max Turn Length
2  & 2.5″ Hydrodynamic Magazine Barfeeder, 24-tools w/VDI Turrets, Auto Tool Probing, 2000 PSI Coolant System.

(3) Mori-Seiki NL2000 2-axis CNC Lathes
8” Chuck, 8” Max Turn Dia., 20”Max Turn Length w/programmable tailstock
12/16 Position Turret, 2” x 4ft. Barfeed, Tool Probe, 1000 PSI Coolant.

(2) Mori-Seiki NL1500Y CNC Lathes w/Y-axis live tooling
6” Chuck 6”Max Turn Dia., 20”Max Turn Length w/programmable tailstock
12 Position Turret, 2” x 4ft. Barfeed, Tool Probe, 1000 PSI Coolant.

(1) Mori-Seiki DT 2050 CNC Lathe
8” Chuck, 13.3” Max Turn Diameter , 20.8” Max Turn Length w/ programmable tailstock, 12 Position Turret 2.5” Bar Capacity, Tool Probe, 1000 PSI Coolant.

(1) Mori-Seiki NL1500YS CNC Lathe w/Y-axis live tooling and Sub-Spindle
6” Chucks/Collet Chucks, 6”Max Turn Dia., 20”Max Turn Length w/sub-spindle
12 Position Turret w/back working tool blocks, 2” x 4ft. Barfeed, Tool Probe, 1000 PSI Coolant.

(1) Mori-Seiki 1530 2-axis CNC Lathe (chucker)
6” Chuck/Collet Chuck, 6” Max Turn Dia., 12”Max Turn Length
12 Position Turret and Tool Probe

(1) Mazak QT35 CNC Lathe
12” Chuck, 14” Max. Turn. Dia., 40” Max. Turn Length
2-5/8” x 4ft. Barfeed Capacity w/Programmable Tailstock, HP Coolant

(1) Hardinge T51L Lathe with Live Tooling
8” Chuck, 13.5” Max Turn Dia., 22.8” Max Turn Length
2” x 4ft. Barfeed w/Programmable Tailstock.
16C & 20C Collet Chucks 2 ½° Indexing on Spindle, High Pressure Coolant.

(2) Hardinge T51 Lathe
8” Chuck, 13.5” Max Turn Dia., 22.8” Max Turn Length
2” x 4ft. Barfeed w/Programmable Tailstock.  16C & 20C Collet Chucks, High Pressure Coolant.

(2) Miyano BNE 34S 5-Axis Lathe
1-5/16” x 12ft. Hydrodynamic Barfeed Capacity, Max Turn Length 8” Sub Spindle, Live Tooling, Full “C” Axis Main/5 Sub, High Pressure Coolant

(1) Doosan Lynx 220A 2-Axis Lathe
6” Chuck x 8”Max Turn Dia., x 19” Max Turn Length
1-5/8” x 4ft. Barfeed w/Programmable Quill Tailstock.
5C Collet Chuck, 6000 RPM, High Pressure Coolant

(1) Doosan Lynx 2100MA
6” Chuck x 8” Max turning diameter, x 12” Max Turn Length
12-Station Tool Holder Capacity w/Programmable Tailstock.
5C Collet Chuck, 6000 RPM, High Pressure Coolant

(1) Doosan Lynx 2100
6” Chuck x 8” Max turning diameter, x 12” Max Turn Length
12-Station Tool Holder Capacity w/Programmable Tailstock.
5C Collet Chuck, 6000 RPM, High Pressure Coolant

(1) Kia Kit-30B CNC Gang Lathe
1-5/8” Hydrodynamic Barfeed Capacity, 6” Turn Length
Quick Changeover 11-Station Tool Holder Capacity

(1) Hardinge SP27 Super Precision CNC Gang Lathe
10 millionths control resolution with 4” Air Chuck for precision finishing operations.

(1) Hardinge CHNC Super Precision CNC Turret Lathe
10 millionths control resolution, 5C Spindle nose and 4”Air Chuck for precision machining/finishing operations.

CNC SLIDING HEADSTOCK (Swiss Style)

(1) Citizen A20 7-Axis Swiss Lathe(sliding headstock)
20mm(.790) Hydrodynamic Barfeed Capacity, Max Part Length 3.94”
10,000 RPM Main Spindle, 8000 RPM Back Spindle, Full C-axis (both spindles)
21 Tools, Cross & Live Backworking w/simultaneous turn & end working functions. 1000 PSI High Pressure Coolant.

(1) Citizen L20 7-Axis Swiss Lathe(sliding headstock)
20mm(.790) Hydrodynamic Barfeed Capacity, Max Turn Length 7-3/4”
10,000 RPM Main Spindle, 8000 RPM Back Spindle, Full C-axis (both spindles)
21 Tools, Cross & Live Backworking w/simultaneous turn & end working functions. 1000 PSI High Pressure Coolant.

(1) Citizen M32Y 14-Axis Swiss Lathe(sliding headstock w/turret)
32mm(1-1/4”) Hydrodamic Barfeed Capacity, Max Turn Length 12-1/2”
8000 RPM Main Spindle, 7000 RPM Back Spindle, Full C-axis (both spindles)
24-Position, 12-station Turret w/Y-axis, (12)Cross & Live Backworking w/simultaneous turn & end working functions.  1000 PSI High Pressure Coolant.

Lathes (Manual)

(1) Victor 1440G Lathe
6” and 8” Chucks, 7-3/4” Max Turn Diameter, 14” Max Turn Length with Sub Spindle, 1000psi coolant system

(10) Overbeck “Twister” Polishing/De-burring Lathes

(5) Hardinge DSM-59 Production Lathes (cont)

(1) LeBlond-Makino 12” x 30” Engine Lathes

(1) LNS Model PB-80 Bar Chamfering Machine

Milling Equipment

CNC Machining Centers

(1) Mori-Seiki NV5000B Vertical Machining Center
Axis Travel X=40” Y=20” Z=22” 30 HP, 14,000 RPM Spindle
Positioning Accuracy +/-.0002 Repeatability +/-.0001
4th/5th axis Indexing/Rotary Trunion Table w/6”Face Plate
Tool & Part probing, 32 station toolchanger.

(1) HAAS TRM1 Vertical Tool Room Machining Center
Axis Travel X=24” Y=16” Z=20” – 7.5 HP, 5,000 RPM Spindle
4th Axis Indexer, 10-station tool changer.
1000PSI Chip Blaster Coolant System.

(1) Mori-Seiki 5080 Vertical Machining Center Axis Travel X=30” Y=20” Z=25” 25 HP, 10,000 RPM Spindle
Positioning Accuracy +/-.0003 Repeatability +/-.0001
4th axis Indexer w/8”Face Plate 30 station toolchanger.
1000 PSI Chip Blaster Coolant System.

(1) Makino F5 Vertical Machining Center
Vertical 3 axis CNC milling machine
Axis Travel X= 35.4” Y= 19.7” Z=17.7”   20,000 RPM spindle, Positioning accuracy +/- 0.000060″
Repeatability +/- 0.000040”, 30 Station automatic tool changer

(2) HAAS VF-3 Vertical Machining Center
Axis Travel X=40” Y=20” Z=25” – 20 HP, 10,000 RPM Spindle
Positioning Accuracy +/-.0002 Repeatability  .0001 w/Glass Scales (all axis)
4th Axis Indexing & 4th/5th axis Indexing/Rotary Contouring.
Tool & Part probing, 40-station tool changer.

(1) DMG Mori DuraVertical5100 Machining Center
Axis Travel X=41.3” Y=20.9” Z= 20.1”, 10,000 RPM Spindle
4th axis indexer, 30 tools Automatic Tool Changer

(1) DMG Mori NVX 5100
Axis Travel X= 1050 mm Y= 530mm Z=510mm
20,000 RPM Max rotation speed 34.9 Horsepower
30 position Automatic Tool Changer

Milling Machines (Manual)

 (2) Bridgeport Vertical Mills with DRO’s

Special Processes

Heat Treat Department

(1) Abar Ipsen Vacuum Furnace. Turbo-Treater 2-Bar
Computer Controlled Heat Treat Cycles & Data Recording
12 Cubic Ft.

(1) 300° Below Model 925 Deep Cryogenic Processor
-100° to -300° F, 20 Cu. Ft. Capacity

(1) Beavermatic 1350° Controlled Atmosphere Tempering Furnace

CNC WIRE EDM (submerged)

(1) Makino U32i Wire EDM
.003/.012 Wire Size. Working Range:18 x 20 x 9 w/rotary head

(1) Makino DUO43 Wire EDM
.003/.012 Wire Size. Working Range:18 x 20 x 9

(1) Mitsubishi FX10 Wire EDM
.004/.012 Wire Size.  Working Range:18 x 20 x 9

Marking Equipment

(1) AB Lasers Landmark 2001 Laser Marking Machine
w/rotary marking indexer & serialization.

(1) Rofin Laser Powerline Air25 w/visual marking controller

(1) Electro-Chemical Marking Unit

(1) Gravotech LW2 30 Watt Fiber Laser Station

CNC 4th/5th axis EDM Hole Drills

(2) 4th/5th axis CNC High Speed Production EDM Hole Drill
Fully programmable w/20-station electrode changer .015-.187 dia.
ER style quick change fixture mount.

(1) Belmont SY-CNC3040T CNC EDM Production Hole Drill
.006”-.118”dia. 10 x 14 Table Travel w/20-station electrode changer

EDM Hole Drills

(1) Astec A33M/P3 High Speed Production EDM Hole Drill w/auto 5C Indexer.
.006”-.118”dia. 15 x 15 Table Travel

(4) Astec A22M/P2 High Speed Production EDM Hole Drill w/auto 5C Indexer.
.006”-.118” dia. Capacity. 8 x 8 Table Travel

Miscellaneous Machines

CAD/CAM

(1)  Behringer Fully Automatic Production Band Saw
10” x 10” Capacity, 12 ft. bar lengths

(1) Primary/Secondary Back-up Air Compressors w/Dryers

(1)  Sandblasting Equipment for Production Finishing

(1)  Centrifugal Disc Finishing (Dual Bowl) w/Allen Bradley batch controller for deburring/finishing of smaller precision parts.

(3)  Micro-Blast Cabinets for Precision Finishing/Deburring of fine microscopic break edge details.   

HP Pentium Workstations

SolidWorks

Cadkey 2000

MasterCam

Cimco DNC

Cimco MDC